Description
Pruftechnik ROTALIGN Touch EX Advanced Laser Shaft Alignment System
Original – Pruftechnik ROTALIGN Touch EX Advanced Laser
The only adaptive laser shaft alignment system for EX areas , ATEX/IECEx Zone 1 certified. Avoid ‘hot work permits’ and save time.
Adaptive alignment features when working in dangerous areas
ATEX/IECEx Zone 1 certified including ruggedized IP68 tablet device
Single-laser technology sensALIGN 5 featuring SWEEP and PASS Mode for uncoupled shafts
Active Situational Intellgence
Simultaneous Horizontal and Vertical Live Move + Move Simulator
Thermal growth and targets
Spacer coupling and in-situ Cardan shaft alignment with rotating arm bracket
Soft Foot Wizard to diagnose soft foot problems
6-machine train alignment
Advanced vertical machine alignment with vertiSWEEP continuous measurement mode
ALIGNMENT RELIABILITY CENTER 4.0 PC software including auto-activation and PDF reporting
Mobile connectivity with integrated Wi-Fi, Bluetooth, RFID and camera
Advanced laser shaft alignment in EX/ATEX areas
ROTALIGN touch EX is Zone 1 ATEX/IECEX certified. Packed with user-friendly alignment features unique to PRUFTECHNIK, the ROTALIGN touch EX shortens the measurement time with:
Continuous SWEEP Mode for high-quality measurement in only one shaft rotation
Live Move function for simultaneous real-time machine corrections in both horizontal and vertical directions
vertiSWEEP to measure vertical machines in one rotation of the shaft
Cardan shaft rotating-arm bracket allows measurements to be performed without removing the shaft
Soft Foot Wizard to diagnose soft foot problems
Move Simulator lets the operator simulate shim values and horizontal corrections before moving the machine
Have instant access to the critical data you need with full mobile connectivity. The ROTALIGN touch EX tablet is Wi-Fi enabled and equipped with a Bluetooth module, an integrated camera, and an RFID reader for automatic machine identification and error-free two-way transfer of asset data.
Direct communication between the tablet and the ALIGNMENT RELIABILITY CENTER 4.0 PC software allows specialists to archive, analyze, and process alignment data to improve asset performance improvement and reliability.
sensALIGN 5
sensALIGN Series technology is based on PRUFTECHNIK single-laser technology and provides highly precise measurement results with the easiest mounting and measuring in the field.
sensALIGN 5 sensors include two HD large position-sensitive detectors (PSD) and MEMS inclinometers. Combined with detector extension capability (InfiniRange), it is always possible to measure and document the initial alignment condition, no matter how big the misalignment.
The technology also allows the simultaneous monitoring of machine corrections in vertical and horizontal directions, starting from any angular position where the sensor comes to stop.
touch device Firmware Version 2.3
ANSI tolerances available for Short flex and Spacer coupling types
Resolution available in both 2DP and 3DP (Metric)
Report new section: Measurement equipment serial number and due calibration date
Tolerance screen accessible directly from Results view
Context sensitive help ‘?’ button directly accessible within main workflow screens
“Add feet” button available in stationary machine properties
Please note: touch device firmware version 2.3 strictly requires ARC 4.0 software version 2.3 to communicate.
How to upgrade your firmware?
ROTALIGN touch EX device – updating procedure
Download and unzip the “rom” files on a PC
Please ensure the ROTALIGN touch EX device is charged or has at least 50% battery capacity
Switch on the ROTALIGN touch EX device and connect it to the PC. A hint to allow the Windows PC access to the device appears
On confirmation, the ROTALIGN touch EX device shows up on the File Explorer
Double-click “Tablet” to access folders on the ROTALIGN touch EX device
Transfer all unzipped “rom” files to the ROTALIGN touch EX device folder “FirmwareUpdate”
After all the “rom” files have been copied to the “FirmwareUpdate” folder, disconnect the ROTALIGN touch EX device from the PC
An on-screen message box “Firmware update in progress. Please wait” appears on the ROTALIGN touch EX device
Wait for the subsequent on-screen message box “Update available proceed with update” to appear.
Tap green tick button to proceed with the firmware update
Follow all the update instructions carefully, and confirm all requested installations
Once the firmware is completed, a hint to restart the ROTALIGN touch EX device appears
Press and hold down the power key briefly. “Power off” and “Restart” icons appear on the display
Tap “Restart”. The update is now completed and after restart may be checked and confirmed in the “About” menu item in configuration
Device Viewer
The Device Viewer software is used to demonstrate the operation of the instrument on a PC or Laptop.
Type Semiconductor laser diode
Beam power < 1mW
Inclinometer Resolution:0.1°
Error:0.3% full scale
Beam divergence 0.3 mrad
Wavelength 630 – 680 nm (red, visible)
Laser class Class 2 according to IEC 60825-1:2014 The laser complies with 21 CFR 1040.10 and 1040.11 except for deviations pursuant to Laser Notice No. 50, dated June 24, 2007.
Safety precaution Do not look into laser beam
Power supply Batteries:2 x 1.5 V IEC LR6 (“AA“) Only use Duracell Industrial ID 1500 or Energizer E91Operating time :120 hours
Protection IP 65:dustproof and water jets resistant, shockproofRelative humidity:10% to 90%Temperature rangeOperation:-10 °C to 50 °C (14 °F to 122 °F) Storage: -20 °C to 60 °C (-4 °F to 140 °F)
Dimensions Approx. 105 x 74 x 47 mm (4 9/64” x 2 29/32” x 1 27/32”)
Weight Approx. 225 g (7 15/16 oz.)
Intrinsic safetyII 2G Ex ib IIC T4 Gb, Zone 1Certificate number: EPS 15 ATEX 1 075 IECEx EPS 15.0068 Optical output power laser (failure) < 35 mW
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